5 DIY Projects for a Hack Saw

Hacksaws make cutting metal easy due to their fine-toothed design. Most hacksaws are similar to a hand saw with one difference – a C-shaped frame. The handle of these hacksaws are very similar to a pistol-grip design with pins on it to attach the blade. The blade itself is fully adjustable, and there is a tiny screw that keeps the blade secure under tension.  

Let’s find out more about Hacksaws and 5 DIY projects we can do with them.

Types of Hacksaws

There are 2 main types of hacksaws: auto cut-off saws and saw machines. 

Automatic cut-off saws can cut different sized pieces. You can save several cutting programs in such a saw, and you can cut according to the dimension required.

Saw machines are designed for a quicker cutting job, and you can change the size of the cuts according to your requirements.

There are a lot of great hack saws out there. We really like the Lenox Hack Saw High-Tension if you want the best of the best!

Sale
LENOX Tools High-Tension Hacksaw, 12-inch (12132HT50)

Why We Like It:

We loved this hack saw because you can use it as a jab saw as well; the blade tension is good to adjust too.

Types of Blades

A hacksaw can come with three different types of blades.

Regular blade

The regular blade has close-set teeth, and these blades are best for cutting soft materials. They are good for cutting through most things, excluding iron.

Raker blade

Raker blades have three sets of teeth on them. These blades are useful for cutting thicker materials. In most cases, this blade is most suited for cutting wood.

Wavy blade

These blades have teeth positioned from left to right in a wave pattern. They can manage fine cuts and are best used to cut metals and other hard surfaces.

Frame Type

The frame of hacksaws might come in a fixed design or an adjustable one. A fixed frame will only accommodate one type of blade. It can be a 10-inch blade or a 12-inch one. Other hacksaws can support different types of blades. The blades can range in size from 8-inches to 16-inches. Frame type hacksaws come with a hole on each end.

5 DIY Projects for a Hacksaw

A hacksaw is a lightweight tool, making it very useful in a range of DIY projects. You don’t need any skills or expertise to use this tool. However, you have to be cautious while using it to safeguard yourself against any injuries. It is one of the best cutting tools for a small garage shop or a homeowner. A hacksaw is handy enough to cut steel and other metals, including tubes, pipes, bars, and rods into the required length. 

Plumber sawing plastic pipe

1. Cutting pipes and tubes in plumbing

One of the best uses of a hacksaw in your DIY projects is to cut plastics. A hacksaw can conveniently cut through plastic, and you won’t have to deal with any messes. If you are looking to cut PVC pipes or tubes using your hacksaw, then there is no other tool that will work better for you. They can cut through pipes and conduits with ease.

A hacksaw will allow you to make necessary changes to the current network of pipes, or you can use it to cut and make an entirely new network. It is better to place the pipe or tube within a vise and secure it properly. This will make the inset cutting process easier and safer.

Serious furniture designer carefully sanding a chair frame that he is busy manufacturing in his woodwork studio, with shelves of wooden items behind him

2.   Making furniture

Another use of a hacksaw is to create different types of furniture. You can either use it for cutting wood or metal, but it works best with wood. If you have designs and layouts in mind, a hacksaw can help you create different kinds of furniture both for indoor and outdoor use. 

You can create almost any type of furniture with the right materials and your hacksaw. You will have to add a finish to the completed projects to give them a contemporary or classic look, but a hacksaw is an indispensable part of the process to achieve your final design.

Just as an added tip, for more a precise cut when using your hacksaw, you need to make pull strokes. In order to do that the teeth of your saw’s blade need to point towards its handle.

Making wooden insect house

3.  Create arts and crafts

Creating projects with different types of woods, plastics, and metals allows you to unleash your creative side. Hacksaws are great for arts and crafts projects as well.

If you have a hacksaw that can accommodate multiple blades, choosing the right one to cut the right kind of material will ensure the quality of your cuts and the end product.

A small-sized hacksaw is recommended for intricate designs and smaller details. Practice makes perfect with these hand tools and with time, you can hone your skills to create amazing designs.

sawing a tree branch

4.   Pruning

A hacksaw will also come in handy for those quick-growing hedges. You may need additional tools for more complex trims, but a significant portion of the job can be done using a hacksaw.

Having two different sized hacksaws, one specifically for cutting larger branches and the other for smaller twigs will allow you to do a more thorough job.

colorful cables and wires

5.  Cutting wires and cables

Another purpose for a hacksaw is to cut wires and cables. As most of the wires and cables feature copper and similar high conductivity metals, you can cut through them with ease. Due to this, a hacksaw is a very handy tool for electricians and you will find a junior version in their bag for various cutting applications.

How to use a hacksaw for best results?

For the best results when using a hacksaw, you must mount its blade to keep it touted within the frame. Make sure that you use slow but steady strokes when cutting. 

In the US, hacksaw users are more used to cutting with a push stroke. However, most Japanese saws work by pull strokes. No matter what blade orientation you choose, make sure that you cut slowly. The best speed to work a hacksaw is making just one stroke per second.

The friction caused by the strokes can be immense, and it can significantly damage your blade. To reduce this friction, you can add a drop of oil on the blade. This will help to significantly reduce the temperature. Adding lubricant here is critical because overheated blades can become dull over time.

Hacksaw Best Practices

The following are the best practices to use a hacksaw safely:

  • Make sure to choose the correct blade for the correct material.
  • You must secure the saw’s blade with its teeth pointing away from the handle for push strokes.
  • The teeth need to point towards the handle if you are looking to make pull strokes.
  • Keep the blade and the frame properly aligned with each other and in a firm position.
  • For efficient cutting, the blade needs to be taut within the frame.
  • Always make a strong, steady, and slow pull or push strokes for better results and safety.
  • Bring the entire blade from one end to the other when cutting.
  • To reduce the friction, you can use machine oil to prevent it and also reduce overheating.
  • You must cut the harder materials slowly as compared to softer materials.
  • Clamp those pieces that need edge cutting.
  • When cutting a pipe, make sure to secure it within a vise before you start cutting.

Final Word

A hacksaw is an incredibly useful tool, especially if you are a DIYer. It allows you to cut through different materials including, wood, metal, and plastic. You can use it for a range of different purposes. Its versatility is one of its top features, and that is it’s a staple for every plumber and electrician.

Make sure that you make your strokes slowly. About one stroke per second is the rule of thumb. Don’t forget to use a drop of machine oil on the blade to reduce the friction. This way, you can get the most out of your hacksaw.

Hack Saw vs Bow Saw Face Off

Two saw types that are often considered interchangeable or easily confused are the hacksaw and the bow saw. In this guide, we will walk you through the main uses and differences between the hacksaw and the bow saw.

Learn More

Amazon Recommends:

Bestseller No. 1
CRAFTSMAN Hand Saw, 12-Inch Hacksaw (CMHT20138)
  • Solid metal frame designed for tension up to 225 lbs.
  • 12-Inch fixed blade length, 4.375-Inch cutting depth
  • 90&Deg; and 180° adjustable blade angles allowing flush cuts
  • Large, comfortable tension knob with a Full-Grip handle
  • Full Lifetime Warranty, refer to "Warranty & Support" section below for full details
SaleBestseller No. 2
Milwaukee 48-22-0012 Compact Hand Operated Hack Saw w/ Tool-Less Blade Change (10 Inch Blade Included)
  • COMPACT DESIGN: The handle comes in at a mere 5 inches of length. This design lets you work in tight spaces that you couldn’t fit in with clunky power tools
  • TOOL-LESS BLADE CHANGES: A lever on top of the saw flips down to release your blades. You’ll be able to replace them in seconds with this intuitive design features
  • RUBBER OVERMOLD: The ergonomic plastic handle is coated with rubber, to provide you with improved grip in slippery conditions
  • ADJUSTABLE BLADE LENGTH: The handle supports a 10 inch blade. You can push this blade deeper into the handle for improved portability
  • INCLUDED BLADE: A 10 inch blade is included. It can cut through wood and different types of metals like brass and even softer steels